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P0923HV PDF
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2 Leveraging big data tool chains
After the data collected from the manufacturing product value chain is stored in the database, a data analysis system is required to analyze the data. The manufacturing data analysis system framework is shown in Figure 1. Data is first extracted, transformed, and loaded (ETL) from different databases into a distributed file system, such as Hadoop Distributed File System (HDFS) or a NoSQL database (such as MongoDB). Next, machine learning and analytics tools perform predictive modeling or descriptive analytics. To deploy predictive models, the previously mentioned tools are used to convert models trained on historical data into open, encapsulated statistical data mining models and associated metadata called Predictive Model Markup Language (PMML), and Stored in a scoring engine. New data from any source is evaluated using models stored in the scoring engine [9].
A big data software stack for manufacturing analytics can be a mix of open source, commercial, and proprietary tools. An example of a manufacturing analytics software stack is shown in Figure 2. It is known from completed projects that existing stack vendors do not currently offer complete solutions. Although the technology landscape is evolving rapidly, the best option currently is modularity with a focus on truly distributed components, with the core idea of success being a mix of open source and commercial components [10].
In addition to the architecture presented here, there are various commercial IoT platforms. These include GE’s Predix ( www.predix.com ), Bosch’s IoT suite (www.bosch-iot-suite.com), IBM’s Bluemix ( www.ibm.com/cloud-computing/ ), ABB based on Microsoft Azure IoT services and people platform (https://azure.microsoft.com) and Amazon’s IoT cloud (https://aws.amazon.com/iot). These platforms offer many standard services for IoT and analytics, including identity management and data security, which are not covered in the case study here. On the other hand, the best approaches offer flexibility and customizability, making implementation more efficient than standard commercial solutions. But implementing such a solution may require a capable data science team at the implementation site. The choice comes down to several factors, non-functional requirements, cost, IoT and analytics.
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1.Has been engaged in industrial control industry for a long time, with a large number of inventories.
2.Industry leading, price advantage, quality assurance
3.Diversified models and products, and all kinds of rare and discontinued products
4.15 days free replacement for quality problems
ABB — AC 800M controller, Bailey, PM866 controller, IGCT silicon controlled 5SHY 3BHB01 3BHE00 3HNA00 DSQC series
BENTLY — 3500 system/proximitor, front and rear card, sensor, probe, cable 3500/20 3500/61 3500/05-01-02-00-001 3500/40M 176449-01 3500/22M 138607-01
Emerson — modbus card, power panel, controller, power supply, base, power module, switch 1C31,5X00, CE400, A6500-UM, SE3008,1B300,1X00,
EPRO — PR6423 PR6424 PR6425 PR6426 PR9376 PR9268 Data acquisition module, probe, speed sensor, vibration sensor
FOXBORO — FCP270 FCP280 FCM10EF FBM207 P0914TD CP40B FBI10E FBM02 FBM202 FBM207B P0400HE Thermal resistance input/output module, power module, communication module, cable, controller, switch
GE —- IS200/215/220/230/420 DS200/215 IC693/695/697/698 VMICPCI VMIVME 369-HI-R-M-0-0-E 469 module, air switch, I/O module, display, CPU module, power module, converter, CPU board, Ethernet module, integrated protection device, power module, gas turbine card
HIMA — F3 AIO 8/4 01 F3231 F8627X Z7116 F8621A 984862160 F3236 F6217 F7553 DI module, processor module, AI card, pulse encoder
Honeywell — Secure digital output card, program module, analog input card, CPU module, FIM card
MOOG — D136-001-007 Servo valve, controller, module
NI — SCXI-1100 PCI – PXIE – PCIE – SBRIO – CFP-AO-210 USB-6525 Information Acquisition Card, PXI Module, Card
Westinghouse — RTD thermal resistance input module, AI/AO/DI/DO module, power module, control module, base module
Woodward — 9907-164 5466-258 8200-1300 9907-149 9907-838 EASYGEN-3500-5/P2 8440-2145 Regulator, module, controller, governor
YOKOGAWA – Servo module, control cabinet node unit
Main products:
PLC, DCS, CPU module, communication module, input/output module (AI/AO/DI/DO), power module, silicon controlled module, terminal module, PXI module, servo drive, servo motor, industrial display screen, industrial keyboard, controller, encoder, regulator, sensor, I/O board, counting board, optical fiber interface board, acquisition card, gas turbine card, FIM card and other automatic spare parts