Description
3503EN TRICONEX nput/output communication card
3503EN TRICONEX nput/output communication card
Module Clips Drive controller servo motor
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Application of Data Acquisition IO Module in Thermal Power Plant System3503EN TRICONEX nput/output communication card
The Ethernet IO module is a data acquisition and control device. It uses Ethernet as a communication method to transmit data from various industrial control sensors and actuators to computers or other devices for management and monitoring. As a modern energy supply base, thermal power plants need to widely apply various intelligent control technologies to improve operational efficiency, reduce costs, and improve safety. In this context, the application of barium rhenium Ethernet IO modules is particularly important.
In the application of thermal power plants, the main function of the barium rhenium Ethernet IO module is to achieve real-time monitoring and control of the production process. By connecting to various sensors and actuators, the barium rhenium Ethernet IO module can collect real-time environmental parameters, machine operation status, and other data of the thermal power plant. By analyzing and processing these data, commanders can understand the operation of the thermal power plant and make corresponding adjustments. Compared to traditional automatic control systems, the barium rhenium Ethernet IO module has the advantages of stronger flexibility, faster reaction speed, and higher accuracy, which can greatly improve the operational efficiency and reliability of thermal power plants.
The real-time monitoring and control of thermal power plants require many capabilities of barium rhenium Ethernet IO modules. Here are several common application scenarios:
Firstly, the barium rhenium module can monitor parameters such as gas flow and water flow in thermal power plants. These parameters are crucial for ensuring the normal operation of the thermal power plant. Once these parameters undergo abnormal changes, the DO channel can be connected to the barium rhenium Ethernet IO module, and the alarm signal will immediately sound to remind the command personnel to handle it. Meanwhile, due to the fact that the barium rhenium Ethernet IO module can collect these data in real-time and transmit it to the monitoring system for recording, it can provide better technical support for quality management in thermal power plants.
Secondly, the barium rhenium Ethernet IO module can also monitor the operating status of mechanical equipment in thermal power plants. This includes parameters such as temperature, pressure, vibration, etc. By monitoring and analyzing these parameters, the barium rhenium Ethernet IO module can detect machine equipment faults in a timely manner, thereby avoiding the expansion of losses. In addition, during machine equipment maintenance, historical data recorded by the barium rhenium Ethernet IO module can be used to develop more scientific and reasonable maintenance plans, reduce maintenance costs, and improve maintenance efficiency.
Finally, the barium rhenium Ethernet IO module can also help thermal power plants achieve distributed control. We can remotely control and monitor multiple areas of the thermal power plant by connecting multiple barium rhenium modules to a network. This not only reduces the on-site debugging of equipment, but also strengthens the evaluation of equipment reliability.
In summary, the barium rhenium Ethernet IO module has unique advantages in real-time monitoring and control of thermal power plants. It can help command personnel monitor machine data in real-time, discover abnormal information, take timely measures to avoid impacts, and improve production efficiency and safety.
Remote IO modules based on Ethernet communication are widely used in the field of industrial IoT
With the development of IIOT (Industrial IOT) industrial Internet of Things technology, many traditional assets need to be connected to the internet to achieve unified data collection, analysis, processing, and storage, breaking the traditional phenomenon of device information silos. Therefore, the MQTT Ethernet IO acquisition module M160T, which supports the Internet of Things protocol, is able to unleash its potential by being compatible with existing devices and able to connect to IoT platforms. The MQTT Ethernet IO acquisition module will be widely used in industrial IoT, such as smart property, smart parks, smart factories, smart transportation, smart water conservancy, smart agriculture, smart campuses, smart communities, smart distribution, smart water conservancy, and many other industries.
Ethernet communication technology is a mature communication technology that has been widely applied. Therefore, Ethernet communication is the first choice for enterprises to connect various assets to the Internet of Things platform. Its reasons are stable and reliable, mature technology, fast transmission speed, and fast construction wiring.3503EN TRICONEX nput/output communication card
For traditional various assets, such as low-voltage distribution rooms, air compressor rooms, property and living pump rooms, street light control, liquid level collection, temperature and humidity collection, etc., through the MQTT Ethernet IO collection module, they can be quickly connected to the Internet of Things platform.
So, what characteristics do MQTT Ethernet IO modules need to have when used in IoT solutions? The details are as follows:
1. Actively connect to cloud platforms:
Based on the characteristics of Ethernet communication networking, the Ethernet IO acquisition module must support the TCP Client function, which is not only the TCP client function, so that the Ethernet IO module can actively connect to the IoT platform without the need for complex settings such as peanut shells;
2. Compatible with existing systems:
Support TCP Server and Modbus TCP protocol functions, which can be compatible with traditional upper computer systems or device access of HMI”s TCP client;
3. Access to IoT platforms:
Supports standard MQTT protocol and Modbus TCP protocol, and can be connected to various MQTT protocol IoT platforms such as Huawei Cloud and Alibaba Cloud, or traditional SCADA and DCS systems;
4. Rich IO interfaces and scalability:
There are various types of data to be collected on site, and it is necessary to support the collection of various devices such as 4-20Ma, RS485, DI, DO, etc. At the same time, it is also necessary to have the ability to read RS485 device instrument data or expand the functions of the IO acquisition module;
5. Easy installation method:
The volume of the control box is very limited, so it is necessary to use directly inserted and unplugged wiring terminals, as well as a rail installation method.
6. Industrial grade design
The industrial environment is harsh, and the Ethernet IO module must adopt an industrial grade design to ensure continuous and stable operation in harsh environments.
Through the MQTT Ethernet IO acquisition module, there is no need to replace various existing enterprise assets and the digital transformation of accessing IoT platforms can be quickly achieved. Therefore, the MQTT Ethernet IO acquisition module will be widely used in industrial IoT, such as smart properties, smart parks, smart factories, smart transportation, smart water conservancy, smart agriculture, smart campuses, smart communities, smart power distribution, smart water conservancy, and many other industries.
TRICONEX 3805E Invensys can accommodate the backplane of previous modules
TRICONEX 3805E Invensys can accommodate the backplane of previous modules
Fault tolerance in the TRICONEX 3805E is achieved through the the third mock examination redundancy (TMR) architecture. Tricon can provide error free and uninterrupted control in the event of hard faults or internal or external transient faults in components. Tricon adopts a completely triple architecture design, from the input module to the main processor and then to the output module. Each I/O module contains three independent branch circuits. Each pin on the input module reads process data and passes this information to their respective main processors. The three main processors communicate with each other using a proprietary high-speed bus system called TriBus. Every scan, the three main processors synchronize and communicate with their two neighbors through TriBus. Tricon votes on digital input data, compares output data, and sends copies of analog input data to each main processor. The main processor executes user written applications and sends the output generated by the application to the output module. In addition to voting on input data, TriBus also votes on output data. This is done on the output module as close to the field as possible to detect and compensate for any errors between the Tricon voting and the final output driven to the field.
The TRICONEX 3805E system typically consists of the following typical modules: [2]
Main processor modules (three).3503EN TRICONEX nput/output communication card
Communication module.
Input and output modules: can be analog and/or digital, can work independently, or can be hot backup (backup).
Power module (redundant).3503EN TRICONEX nput/output communication card
A backplane (chassis) that can accommodate previous modules.
System cabinet: One or more chassis can be compressed into one cabinet.
Organize cabinets to adapt and standardize interface connections between on-site instruments and Triconex system cabinets.
Human Machine Interface (HMI) for monitoring events.
Engineering Workstation (EWS) for programming. Monitoring, troubleshooting, and updating.
The remote IO module is designed according to the demanding industrial application environment requirements, embedded with a 32-bit high-performance microprocessor MCU, to meet various combinations of digital, analog, and thermal resistance IO modules. The communication protocol of the remote IO module adopts the standard Modbus TCP protocol, Modbus RTU over TCP protocol, and MQTT protocol. The remote IO module supports a wide working voltage of DC9-36V and has anti reverse protection function. It is equipped with a built-in watchdog and comprehensive lightning protection and anti-interference measures to ensure reliability.
The remote IO module supports 1 isolated 10/100M adaptive Ethernet interface with 15KV ESD protection, optocoupler isolated digital input, and supports dry wet contact input. The first channel can be used as pulse counting, supporting high-speed pulse and low-speed pulse modes. The default is high-speed pulse frequency with a maximum of 700KHz, and the optional low-speed pulse frequency with a maximum of 10KHz; DO output supports transistor Sink output, with the first channel available for high-speed pulse output, supporting pulse frequencies of 10Hz~300KHz; The remote IO module supports isolated 12 bit resolution analog input: 0-5V, 0-10V, 0-20mA, 4-20mA differential input; 1 channel RS485 communication interface, supporting standard Modbus RTU protocol for expansion; The thermal resistance RTD input supports two types: PT100 and PT1000;
What are the common types of IO extension modules? How much does an IO expansion module usually cost?
2. Analog Input Output Module: A module used to process and monitor analog signal input and output. Common analog input and output modules include modules based on resistors, transistors, and optocouplers.
3. Communication Interface Module: A module used to achieve communication between devices. Common communication interface modules include modules based on interfaces such as RS232, RS485, Ethernet, and CAN.
4. Special Function Module: A module used to implement specific functions. For example, the PWM (Pulse Width Modulation) module is used to control the speed and direction of the motor, and the counting module is used to achieve counting functions.
The price of IO expansion modules may vary depending on different brands, models, and functions.
Generally speaking, the price of more basic IO expansion modules ranges from tens to hundreds of yuan, while the price of IO expansion modules with more complex functions and stronger performance may be higher.
For example, the Io extension module ET1010 recently released by Zongheng Intelligent Control Company costs only 169 yuan per unit, and supports functions such as front-end and back-end cascading, sensorless expansion, and plug and play. It can be purchased in bulk or applied for a free trial address; The specific prices of these IO modules need to be queried and compared based on the specific modules you need.
Safety Instrumented System (SIS) is a3503EN TRICONEX nput/output communication card safety system used to monitor and control production processes, and is a system that prevents catastrophic accidents from occurring. SIS is usually composed of sensors, logic solvers, and actuators, which can monitor and control various industrial production processes, including petrochemical, power, metallurgy, pharmaceuticals, pulp, and paper industries. The main function of SIS is to ensure the safety and reliability of industrial processes to prevent accidents from occurring. It can determine whether there are potential hazards or accident risks by monitoring the status of equipment, process parameters, and environmental factors, and take appropriate measures in a timely manner to prevent accidents from occurring. SIS can also be integrated with other control systems such as DCS or PLC to achieve more efficient production process monitoring and management.3503EN TRICONEX nput/output communication card
Invensys is an industrial software and control systems company headquartered in the UK, established in 1987. The company provides a range of solutions, including process automation, factory automation, energy management, railway transportation, aerospace, defense, and automotive fields. Invensys has over 30000 employees worldwide and customers worldwide. In 2019, Invensys was acquired by Schneider Electric of France.
Connex is a provider of industrial automation and information solutions headquartered in the United States, established in 2000. The company mainly provides data collection, monitoring, and visualization solutions, as well as industrial network and communication solutions. Kangjisen has over 2000 employees worldwide and customers worldwide. In China, Kangjisen is fully responsible by Beijing Kangjisen Huagen Technology Co., Ltd., providing sales, technical support, engineering, training, and a series of engineering and technical services.
The MXXE series remote IO module is designed at an industrial level, suitable for industrial IoT and automation control systems. The MXXE industrial Ethernet remote I/O is equipped with two Ethernet ports for MAC layer data exchange chips, allowing data to flow down from the expandable daisy chain Ethernet remote I/O array to another local Ethernet device or up to the server.
Factory automation, security, and monitoring systems, as well as tunnel communication applications, can utilize daisy chain Ethernet to build multi-point I/O networks through standard Ethernet cables. Many industrial automation users are familiar with the most commonly used multipoint configurations in fieldbus solutions. The daisy chain function of MxxXE remote I/O not only improves the scalability and installation possibility of remote I/O applications, but also reduces the overall cost by reducing the need for individual Ethernet switches. This daisy chain equipment installation method will also reduce overall labor and wiring costs.
The difference between Ethernet remote IO module and industrial computer IO board card
The application of Ethernet remote IO module is very extensive, mainly used for distributed data collection and control, especially suitable for situations where data points are scattered and control points are scattered.
The traditional approach is to connect various instrument signals directly to the IO card through cables using an industrial computer and an IO board card. This method has high wiring costs and high signal attenuation.
The Ethernet remote IO module can directly connect the IO module to the PLC or industrial control computer, and connect the IO to the PLC or industrial control computer through an Ethernet cable. Various instrument controller signals can be directly connected to the Ethernet IO module nearby, which has several advantages:
1. It saves industrial control computers and IO boards, and Ethernet IO modules can be directly connected to the upper computer system;
2. Replacing 4-20mA signal transmission with 10/100MHz Ethernet transmission has improved transmission speed;
3. Replacing various instrument controller signal lines with an Ethernet cable reduces the attenuation of remote signal transmission;
4. The signal cable of the instrument controller only needs to be connected to the Ethernet IO module, greatly reducing cable costs and wiring workload;
5. The M160T series Ethernet remote IO module can also be directly transmitted to the Internet of Things platform through MQTT for remote monitoring.
The profinet to Modubs distributed remote IO module has now been applied in many fields, and Huajie Intelligent Control has implemented profinet remote IO modules that support Siemens 200smart, 3001200, and 1500.
Huajie Intelligent Control distributed IO supports Modubs 16D 16DO 32DI 32 DO, with flexible on-site installation, which can be installed nearby with sensors and actuators, saving wiring and PLC”s own IO points. Provides high-speed data transmission, enabling reliable communication between the controller CPU and I/O system
The advantage of using profinet distributed remote IO module in profinet is that the wiring is simple, only one network cable is needed, and each point is collected and controlled through the remote IO module. The program is controlled by Siemens 1200 or 1500, which not only reduces wiring work but also reduces wire costs
Huajie Intelligent Control has good compatibility with distributed IO and has expanded other bus based distributed IO systems, which can also help you more rationalize the management of your distributed remote devices and achieve unlimited expansion. The supporting software can assist with configuration, debugging, and diagnosis of your system. There are multiple series of models available, including HJ3204 to HJ3209, with stable performance and affordable prices, Provide maximum convenience for enterprise engineering.
1.Has been engaged in industrial control industry for a long time, with a large number of inventories.
2.Industry leading, price advantage, quality assurance
3.Diversified models and products, and all kinds of rare and discontinued products
4.15 days free replacement for quality problems
ABB — AC 800M controller, Bailey, PM866 controller, IGCT silicon controlled 5SHY 3BHB01 3BHE00 3HNA00 DSQC series
BENTLY — 3500 system/proximitor, front and rear card, sensor, probe, cable 3500/20 3500/61 3500/05-01-02-00-001 3500/40M 176449-01 3500/22M 138607-01
Emerson — modbus card, power panel, controller, power supply, base, power module, switch 1C31,5X00, CE400, A6500-UM, SE3008,1B300,1X00,
EPRO — PR6423 PR6424 PR6425 PR6426 PR9376 PR9268 Data acquisition module, probe, speed sensor, vibration sensor
FOXBORO — FCP270 FCP280 FCM10EF FBM207 P0914TD CP40B FBI10E FBM02 FBM202 FBM207B P0400HE Thermal resistance input/output module, power module, communication module, cable, controller, switch
GE —- IS200/215/220/230/420 DS200/215 IC693/695/697/698 VMICPCI VMIVME 369-HI-R-M-0-0-E 469 module, air switch, I/O module, display, CPU module, power module, converter, CPU board, Ethernet module, integrated protection device, power module, gas turbine card
HIMA — F3 AIO 8/4 01 F3231 F8627X Z7116 F8621A 984862160 F3236 F6217 F7553 DI module, processor module, AI card, pulse encoder
Honeywell — Secure digital output card, program module, analog input card, CPU module, FIM card
MOOG — D136-001-007 Servo valve, controller, module
NI — SCXI-1100 PCI – PXIE – PCIE – SBRIO – CFP-AO-210 USB-6525 Information Acquisition Card, PXI Module, Card
Westinghouse — RTD thermal resistance input module, AI/AO/DI/DO module, power module, control module, base module
Woodward — 9907-164 5466-258 8200-1300 9907-149 9907-838 EASYGEN-3500-5/P2 8440-2145 Regulator, module, controller, governor
YOKOGAWA – Servo module, control cabinet node unit
Main products:
PLC, DCS, CPU module, communication module, input/output module (AI/AO/DI/DO), power module, silicon controlled module, terminal module, PXI module, servo drive, servo motor, industrial display screen, industrial keyboard, controller, encoder, regulator, sensor, I/O board, counting board, optical fiber interface board, acquisition card, gas turbine card, FIM card and other automatic spare parts
